Header Automation Processes

Rubber Mixing Automation

Chemical Batching
Chemical Batching

Chemical Batch Weighing

  • Up to 10 mg accuracy for small chemicals
  • FIFO (First In First Out) with J-type SS-304 dual bin structure
  • Powered by ProdNX platform
  • Barcode-based closed-loop filling mode
  • Multiple formulas / recipes with SQL record database
  • Multiple levels of security with password protection
  • Bin storage capacity designed to suit raw material bag size


Chemical Batching

Polymer Weighing

  • Accuracy up to 50 gm
  • Take-off conveyor, checkweigher conveyor, and feeding conveyor as per desired dimensions
  • Feeding conveyor compatible for use with checkweigher conveyor system as well as standalone weighing system
  • Centralized control and reporting with scheduling
  • Storage rack with magnetically locked in/out doors


Kneader/Intermix Automation

  • Recipe-based formulation
  • Multiple mixing stages to ensure proper mixing as per recipe
  • RPM control with chamber temperature control and analysis
  • Batch scheduling managed centrally
  • Mixing sequence control for the mixer
  • Automatic weighing and dispensing of oil, rubber, and carbon
  • Mixing time, temperature, RPM, and energy parameters used to control the mixing cycle
  • Capable of handling multiple oils, carbon, fillers, polymers, master batches, and more


Chemical Batching

Carbon Weighing

  • Variable speed screw-based precise carbon and filler conveying
  • Accuracy up to 10 gm
  • Centralized control and reporting with scheduling
  • System compatible for use with 50 kg bags as well as jumbo bags
  • Auto charging and sequencing for faster processing
  • Customized design to ensure batch time and productivity within system capacity


Chemical Batching

Oil Weighing

  • Auto dosing and sequencing for faster processing
  • Accuracy up to ±10 mg
  • Centralized control and reporting with scheduling
  • Heating provision for highly viscous oils
  • Supports multi-oil injection with minimal cross-contamination


Chemical Batching

Store management system

  • Smart Inventory Control: Real-time tracking of raw materials and finished goods
  • FIFO with Barcode: Automated scanning and stock updates for efficient operations
  • Automated Reordering: Stock alerts and auto-replenishment when inventory levels fall below defined thresholds
  • ERP / SAP Connectivity: Fully compatible with centralized data management systems


Chemical Batching

ProdNx IT Platform

All our systems are controlled and monitored through ProdNx, a powerful IT platform designed for data recording, real-time reporting, and advanced plant management.

ProdNx Modules Include:

  • ProdNx Store Management System
  • ProdNx Recipe Management System
  • ProdNx Small Chemical Management System

News from Infinity Automation

Trade fairs & Events

Contact us

Headoffice


Would you like to contact Infinity Automation online?
Then use our online contact form!

Online contact form