Header Automation Processes

Index Based Automations

CMC ( Clutch Master Cylinder ) Assembly

The CMC T4 Assembly Line is a fully automated 4-station system for assembling and testing Clutch Master Cylinders, featuring vision inspection, greasing, poka-yoke, and full traceability for high precision with minimal manpower.

Chemical Batching

Process

  • 4-station automated assembly
  • Seal spacers, O-rings, body, plastic piston, push rod, protection boot, and hose with LPP connector assembly
  • Vision inspection
  • Greasing
  • Poka-yoke & interlocks
  • Full traceability
  • 4 operators
  • 30-second cycle time
  • Hose assembly with LPP connector

Number of Stations: 4 dedicated stations.

Number of Operators: 4 operators.

Cycle Time: 30 seconds per unit.

Fuel Lid Assembly

Our fully automated Fuel Lid Assembly Machine features 8 indexing fixtures for precise, defect-free cable assembly. The system includes interlocks, poka-yoke, and real-time traceability for quality assurance with minimal manual input.

Chemical Batching

Process

  • Lubrication & Assembly
  • Stopper Pin Force Interlock
  • Dot Punch Marking
  • Auto Transfer to Packing
  • Camera-Based Vision Inspection
  • Automatic Transfer
  • Data traceability

Number of Stations: 4 dedicated stations.

Number of Operators: 4 operators.

Cycle Time: 30 seconds per unit.

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