Header Automation Processes

Standalone Station

Ambient Light

The Ambient Light EOL Testing Machine performs precise functional and visual checks on automotive ambient Lightening using a light isolated chamber and high resolution camera. It features dual fixture testing, automated inspection, marketing, and Labeling with Lab View based real time monitoring. Loading/unloading is manual for flexibility.

Chemical Batching
Chemical Batching

Evaporator Assembly

Our Evaporator Assembly Machine is a fully integrated solution for automated HVAC component production. It assembles tubes and fin matrices with high precision using servo and pneumatic systems.

Chemical Batching

Processes

  • Auto Tube Dropping
  • Servo Matrix Transfer
  • Pneumatic Tempering Press
  • Servo Back Compression
  • Header & Tank Assembly
  • Full safety fencing for operator protection


Number of Stations: 1 integrated station

Number of Operators: 2 operators required.

Cycle Time: 65 seconds per unit.

Bi-metal Clutch Testing

The Thermal Test Rig Station is a fully automated solution for testing bi-metallic clutches under controlled thermal conditions. It performs clutch freeness checks, thermal cycling (40°C–70°C+), and real-time pin length measurement using LVDT sensors. Integrated barcode tracking and data logging ensure traceability and quality.

Chemical Batching

Processes

  • Freeness & pin sub-assembly testing
  • Thermal expansion monitoring
  • LVDT-based measurement
  • Automated pin verification
  • Barcode generation & data logging


Thermoforming Machine


Features

  • PLC Control water, steam & air controlling.
  • Equipped with 2 workstation(2 pipes at a time) for maximum utilization of machine i.e. one in processing while other station in preparation stage.
  • Recipe feature for each product range.
  • Quick coupling for connecting the nylon pipe on forming fixture to the main circuit.

  • Individual pressure regulating for water steam & air input.
  • Control system POKA YOKE to reduce wastage due to improper water , steam temperature & pressure.
  • Safety feature for pipe gripping Mechanism.
  • Easy & Fast setup changeover.

Thermoforming machine

A high-performance Thermo Forming Machine designed for precise shaping of nylon pipes using controlled water, steam, and air processes. Equipped with dual workstations for maximum productivity, the system ensures consistent quality, fast changeovers, and advanced process control through integrated PLC and Poka-Yoke features.

Key Features

  • PLC-based control for water, steam, and air management.
  • Dual workstations to process 2 pipes simultaneously—one forming, one in preparation.
  • Recipe management for multiple product variants.
  • Quick-coupling system for rapid pipe connection to forming fixtures.
  • Independent pressure regulation for water, steam, and air.
  • Poka-Yoke controls to prevent defects from incorrect temperature or pressure.
  • Safety mechanism for secure and reliable pipe gripping.
  • Easy and fast setup changeover for different pipe sizes.


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