Infinity Automation is a renowned manufacturer of Hot Plate Welding Machine. It is ideal for different welding applications. Its prominent features like ease of use, durability, performance etc. make us one of the foremost Hot Plate Welding Machine manufacturer in the market. Our Hot Plate Welding Machine uses PLC system which in turn makes the machine more reliable and safe. In addition to this, our hot plate welding machine saves manpower & enhances efficiency.
Hot plate welding is the process of joining two parts of a plastic component using heated plate. Hot plate welding, also known as mirror, platen, or butt welding, is used for welding injection-moulded components in automotive applications like Head Lamp and also extensively used in joining plastic.
The process uses a heated metal plate to heat and melt the interface surfaces of the thermoplastic components. Once the component interfaces are sufficiently heated, the hot plate is removed and the components are brought into contact to form the weld. An axial load is applied to the components during both the heating and joining phases of the welding process.
- Pneumatic and servo based variants.
- Fully enclosed cabinet with exhaust fans.
- Vacuum part retention system.
- Touch panel human-machine interface - for quick setup and user friendly operation.
- Interlocked safety doors with full guarding provide maximum operator safety.
- Digital PID temperature control function, resulting in more stable welding temperature.
- Rugged welded steel tube frame.
- Safety Door closure initiates cycle.
- Interior work light.
- Welding available for parts of all shapes & sizes.
- PLC Synchronized operation.
- Recipe based variants like pressure, time, part & temperature variation.
FIXTURE ALIGNMENT FOR X, Y, Z AXIS
- Easy fixture alignment improves overall changeover time that will affect productivity.
SMED FIXTURES
- Quick Changeover - Single Minute Exchange of Die (SMED) concept improves overall changeover time.
SAFETY
- Safety is a main concern in our design.
- Safety Curtains, Safety Door, Two Hand Push Button these having hardwire interlock with PLC
EASY FOR MAINTENANCE
- Three side access provide enough space for maintenance.
CYCLE TIME
- Servo Based X, Y, Z slides give high speed, accuracy and repeatability in operation.
USER FRIENDLY TOUCH SCREEN HMI DISPLAY.
- User Friendly touchscreen interface and recipe based part selection.
- Thumb wheel based Jog mode saves sufficient time in changeover.
- Temperature
- Melting Time (parts against heated platen)
- Transition (Open) Time between Melting and Welding/Sealing Steps
- Welding/Sealing Time (parts clamped together)
- Melting Depth (controlled by stops)
- Welding/Sealing Depth (controlled by stops)
- Melting Force
- Welding/Sealing Force
- Ability to weld large parts and complex shapes and compound contours with little regard to part and joint geometry.
- Significantly smoother flash with less particulate than other assembly methods such as Vibration Welding. Compatible with most thermoplastics.
- High strength, hermetic welds are typical.
- Multiple parts per cycle can be welded.
- Easily automated.
- Nature of the process is simple and highly forgiving of part tolerances when compared with other assembly processes
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