LEAK TEST MACHINE

Infinite Solutions For Next Generation

Infinity Automations has designed and developed its all new next generation Leakage Testing Machines.

Our highly efficient, precise and sustainable solutions have made us market dominant from more than a decade.

Considering the future needs of the industry, we have developed and launched our next generation series of Leak Tester, i.e. LT – 3000 Leak Measurement Controller. This versatile all-rounder is easy to use and works quickly, safely and with high precision. The LT – 3000 series is expected to set new standards in industrial leak testing and flow measurement.

LT – 3000

The Expert For All Situations

THE LT – 3000 LEAK TEST CONTROLLER SERIES SUPPORTS TESTS USING THE FOLLOWING METHODS:

IT IS SUITABLE FOR ALL TYPES OF FUNCTIONAL LEAKAGES

This compact LT – 3000 is easily available and can be precisely adapted to individual or sector-specific requirements.

Highlights At Glance

Industry Dominating Unique Features

QUICK TEST

This test relates to increased productivity. With this test, the cycle time for relatively smaller volume part is reduced to a large extent, thus keeping leak rates as low as possible and within the specified limits.

PINCH TEST

We call this test ‘catch the miscreant’. With this test one can easily track and get rid of malpractice performed by the operator to pass the Leak part with OK identification.

BLOCKAGE PERCENTAGE CALCULATION

We offer highly accurate blockage test with blockage percentage calculation. It is capable of detecting blockage up to 10%.

GRAPHICAL REPRESENTATION

With this feature one can easily get the comparative analysis of data which is mostly demanded by the higher officials to make quick decisions as it gives the logical sequence with complete idea. Eventually it can be hanged on the notice board to raise attention of one and all in an organization.

AUTO VOLUME CALCULATION

Volume calculation has always been a very tedious and critical job. But now actual volume can be determined using Infinity’s controller. Actual volume will consist of Part Volume + Tubing Volume + controller’s internal volume.

PROFINET CONNECTIVITY AVAILABLE

The success of any manufacturing plant is crucially dependent on reliable processes, flexibility, and fast reactions. Raising the productivity is always the number one priority. PROFINET – Industrial Ethernet standard has fulfilled almost all industry demands like real-time capability, integration of distributed field devices, drives, Motion Control applications, protection against unauthorized access, efficient vendor independent engineering, high degree of machine and plant availability and many more.

AUTO PARAMETERS FILL / AUTO SETUP FEATURE

Given the leak rate and leak time, controller itself sets its prerequisite parameters like the fill time, stabilization time, etc. Thus the required best suited cycle time for that particular application part is determined by the controller itself to get the most precise results, thus optimising the cycle time as well.

General Specifications

Display 4.3” TFT colour touch screen for controlling with your fingers
Test pressure Range Range -0.9 bar to 20 bars
Pressure Regulation Electronic Pressure Regulation. different test pressure can be set independently for each channel.
Calibration Front panel manual calibration. Touch screen Based Calibration mode
Flexible communication RS232, RS485, Slave USB, Master USB, Fieldbus
Testing technology Differential pressure decay leak measurement. Use in pressure and vacuum.
Program Selection with digital input / RS232 / RS485 / Modbus
Programmable Outputs 4 Outputs for coupler / Marker / Cutter / etc
Mastering Settings Maximum Idle Time, Day of Week, Interval, Iteration, Consecutive Triggers, Mastering Limits
Standard accessories Power cord: For export: length: 2m (CE conformant product), Interface connector (I/O), caps (2) for RS-232C, Test Report, Traceability documents, User Manual
Peripherals leak Master (on request at extra cost), external exhaust valve, Quick Couplers/ connectors
Flexible Mountings Flat wall mounting possible, tip-up feet, collapsible feet, Different heights by use of extension sets which can be used as handle.
NOTE Consult if requirement is for high Pressure & High temperature

Technical Specifications

Resolution 0.01 Pa
Differential Pressure Range ± 6500 Pa
Guaranteed Sensor Accuracy 0.035 Pa
Sensor Over Pressure 1.6 Mpa
Test Pressure Units PSI, kg/cm2, bar, mbar, mmHg, cmHg, inHg, mmH₂O, Kpa, etc
Leak Units mL/min, L/min, mL/s, Pa/s, Pa/min, Pa, kPa, Pa・m3/s, E- 3 Pa・m3/s, etc.
Displayed Leak Volume 3 to 5 digits (floating point), sample rate: 10/second
Leak Limit Range ±999.9 Pa
Number of Programs 500 Programs
Timers 999.9 seconds (resolving power: 0.1 second)
Power Source regulated 24VDC , 2A
Test pressure source Uses clean air. The original pressure must be sufficiently higher than the test pressure.
Pipe connection diameter Rc1/4 (test pressure supply, pilot air supply, work piece piping, master piping)
Humidity 80 %RH or less No dew condensation.
USB Port 1) Test Data 2) Exporting test parameters 3) Test Parameter backup / Restore System Backup /Restore, Upgrade
Ambient Temperature Operating 5°C to 45°C, Storage -20°C to 60°C
CPU RISC 32-bit, 200 MHz
Weight Approx 8 to 10 kg (standard specifications).
Dimensions 340 x 260 x 150 (W x D x H )

Leak Test Machine

Features Of Leak Test Work Bench

Safety Curtain Interlocks for Human Safety

Srike Zone Operation Followed

Auto Making System For OK Parts Identifications

Confirmation Options Offered With Leak Test Work Bench

Cutting System For NOK Identification

Single Dot, 2 Dot & 4 Dot Punch Mark System For OK Identification

Electrolyte Etching For OK Identification 

INDUSTRIES WE CATER

Key Applications Area’s

Certifications & Standards

NABL Certified
ISO Certified
CE Certified

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